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What causes false fuel drains in heavy machinery?
What causes false fuel drains in heavy machinery?
Updated this week

Fuel monitoring on heavy machinery (tractors, harvesters or other construction and agricultural vehicles) involves a more detailed analysis of the fuel graph in situations where there are drain records or a suspicion of possible drain occurs.

In general, it is recommended to follow the basic principles. However, in order to fully understand the fuel chart data of heavy machinery unit, it is also important to take into account the influence of the following factors:

The surface and the type of work of the vehicle on the site

If the terrain and operations of the heavy machinery involves frequent ascents and descents, as well as constant driving over extremely uneven terrain, fluctuations in the fuel chart are inevitable. This can also lead to the display of false fuel-ups and/or drains.

Купите запчасти для карьерной техники оптом или в розницу

Specifics of the vehicle's fuel system itself

In some vehicles, there may be additional tanks between the fuel tank and the engine where fuel is pumped in before actual consumption, which can cause drains on the graph or sudden drops in the fuel level.

Капитальный ремонт двигателя экскаватора-погрузчика в Екатеринбурге | ГК  Автодоркомплект

Non-standard shape of the fuel tank

Many kinds of heavy machinery are equipped with fuel tanks that have a flat shape, which increases the sensitivity of fuel sensors when fuel fluctuates during driving.

The irregular shape of the tank at a certain point can also cause sharp fluctuations in fuel level data during driving.

Fuel tank (RH) - New Holland - 60-series - 8160 - Purkupojat

Fuel changes as a result of transportation of the vehicle on a trailer

When heavy machinery units are transported on a trailer, changes in the fuel level may also be displayed both during and after transportation. This depends on the ignition settings and the type of fuel level detection in the tank (Mapon fuel sensor or CAN bus).

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